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Meat Grinding Machine

Dual-Stage Shredding/Mincing + Ultra-Fine Bone Emulsification (160 Mesh)

Stop trying to force a -18°C frozen block into a standard meat grinder.

Last week, I visited a sausage factory in Dong Nai (Vietnam). The production manager was sweating because his main grinder was down. Again. They were trying to grind frozen pork back-fat directly. The auger shaft snapped like a dry twig.

You cannot cheat physics.

If you want to go from Frozen Block to Fine Mince in one step, you need a Dual-Stage System. And if you want to turn chicken skeletons into premium pet food or soup base, you need a Bone Mud Machine, not a hammer mill.

Here is the engineering breakdown of why these two machines are the backbone of high-volume processing in Southeast Asia.

Description

1. The Dual-Stage Shredder & Mincer (2-in-1)

Model 280 & 400 | The “Bakso” Factory Standard

Standard grinders rely on a single screw to push and cut. When that screw hits a solid block of ice-hard meat, the gearbox explodes.

The 2-in-1 Solution:This machine has two hearts.

  1. The Upper Chamber (Shredder):A low-speed, high-torque shaft rips the 25kg frozen block into fist-sized chunks.
  2. The Lower Chamber (Mincer):A precision auger catches those chunks and extrudes them through the plate (6mm-30mm).

Why This Matters for Bakso & Sausage:

  • No Thawing Required:You process meat at -18°C. This keeps the bacterial count near zero.
  • Texture Preservation:Because you aren’t forcing the meat, you don’t smear the fat. Smearing fat = mushy meatballs.
  • Space Saving:You replace the “Frozen Flaker” and the “Grinder” with one vertical unit.

Technical Reality Check (Capacity vs. Temp)

Model Motor Config Rated Capacity Real Capacity (-18°C Meat) Real Capacity (-4°C Meat)
280-Type 7.5kW + 11kW 800 kg/h 500 kg/h 750 kg/h
400-Type 11kW + 11kW 2200 kg/h 1400 kg/h 2000 kg/h

The “Digital Trap”:The spec sheet says “Output 2200kg/h.”The Reality: That number is for semi-thawed meat. If you are running rock-hard frozen beef imported from Australia, expect about 65% of the rated capacity. However, you save 12 hours of thawing time. That trade-off is worth pure gold.

2. The Industrial Bone Grinder (The “Bone Mud” Machine)

GN Series | 160-300 Mesh | For Pet Food & Soup Bases

This is NOT a crusher. This is an Emulsifier.

If you are making “Calcium-Rich” pet food in Thailand or concentrated soup stock in Indonesia, you cannot have gritty bone fragments. You need a paste that feels like peanut butter.

How the GN Series Works:It uses a high-speed rotor and stator geometry (German-engineered design) to shear the bone material.

  • Cold Processing:Unlike a colloid mill that boils the product due to friction, the GN series is designed to minimize heat rise.
  • Why?If the bone paste gets too hot (>45°C), the protein denatures and the bone meal turns grey and smells like wet dog. Our machine keeps it pink and fresh.
    • Fineness:It achieves 160-300 mesh. This is fine enough to be injected into sausages without the customer ever feeling a “crunch.”

Specs for the Pro:

  • GN-300 (Most Popular):15kW Motor. Handles 600kg/h of chicken carcasses.
  • GN-500 (The Beast):37kW Motor. This is for rendering plants processing 2 tons/hour.

⚠️ Maintenance: The “Dirty Truth”

I’m tired of seeing good machines die in humid factories.

  1. The Gearbox Breather (2-in-1 Machine):The dual reducers generate heat. There is a small breather vent on top. Do not paint over it. If you clog the vent, the pressure builds up and blows your oil seals. I see this happen in 3 out of 5 factories.
  2. The Stator Wear (Bone Grinder):The grinding head is a consumable part. If you are grinding hard beef bones, expect to change the stator every 400-600 hours. If you are grinding soft chicken frames, it lasts 1000+ hours. Keep a spare set on the shelf.
  3. The Washdown:These machines are Stainless Steel, but the Control Box is NOT a submarine. Do not aim the high-pressure hose directly at the buttons. Wipe the panel; spray the mechanical parts.

❓ FAQ: Questions Factory Owners Ask Me

Q: Can the 2-in-1 Machine handle bone-in meat?A: It can handle soft bones (chicken frames, fish). It cannot handle hard bones (beef leg bones, pork femurs). If you throw a cow leg into the 2-in-1 mincer, you will destroy the plate and knife. Use the Bone Crusher first, then the Bone Grinder.

Q: My factory in Vietnam uses 380V/50Hz, but sometimes it drops to 350V. Is that okay?A: No. The 2-in-1 machine has two high-load motors. If the voltage drops, the amperage spikes, and you will trip the thermal overload relay constantly. Install a voltage stabilizer. It is cheaper than replacing a burned 11kW motor.

Q: For the Bone Mud Machine, do I need to add water?A: Yes. To get the “mud” consistency (emulsion), you usually need to add 10-20% water or ice during grinding. This also helps keep the temperature down.

Q: Why is the Bone Grinder better than a Colloid Mill?A: A Colloid Mill has a very tight gap and generates massive heat. It is for liquids. The GN Bone Grinder is designed for solids. It cuts before it grinds. It is faster, cooler, and less prone to jamming.——This is the standard for premium pet food production in 2026.

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