- Shandong Zhucheng Kaicheng Liangcai Machinery Factory
- support@yourdomain.tld
- +86 18053662153
Stop burning your profits in the incinerator.
Last week, I walked into a poultry processing plant in Bekasi (Indonesia), and I saw them selling chicken frames (carcasses) to local farmers for pennies. They were literally giving away 70% of the meat left on the bone.
If you are running a sausage factory, a Bakso line, or the booming Pet Food business in Vietnam or Thailand, you don’t need more raw materials. You need to extract what you already have.
We are talking about Mechanically Deboned Meat (MDM).
This isn’t about “grinding bones.” It’s about using pressure differentials to squeeze premium protein off the bone structure without cooking it. Our Liangcai Separation System combined with the Bone Mud Colloid Mill turns a $0.20/kg waste product into a $1.50/kg ingredient.
For Ultra-Fine Pastes (80-100 Microns) | Pet Food & Soup Bases
Once you have separated the meat, what do you do with the remaining bone residue? Or maybe you want to grind the whole chicken frame into a calcium-rich paste for wet pet food?
You use the Liangcai Colloid Mill.
This isn’t a blender. It uses a high-speed rotor (2900 RPM) and a static stator with a microscopic gap. It shears the material until it is essentially a liquid.
| Model | Capacity (kg/h) | Power (kW) | Fineness (µm) | Weight (kg) |
| Model 110 | 100-200 | 11 | 80-100 | 210 |
| Model 130 | 100-200 | 22 | 80-100 | 330 |
| Model 180 | 500 | 30 | 80-100 | 420 |
| Model 220 | 1000 | 30 | 80-100 | 800 |
It comes down to the Filter Screen.
The filter screen on a separator is the most expensive consumable. European screens cost $2,000. Cheap Chinese screens burst after 100 hours.
Q: Can I put frozen chicken frames directly into the Separator?A: No. Stop. If the bone is frozen hard (-18°C), it acts like a rock. It will tear the filter screen. You must semi-defrost the material to roughly -2°C to 0°C. This is the “sweet spot” where the meat is firm but the bone is flexible.
Q: How do I clean the Colloid Mill? It looks like a nightmare.A: It’s actually CIP (Clean-In-Place) ready. You flush it with hot water and caustic soda while it runs.
Q: Is the MDM meat suitable for human consumption?A: Yes, absolutely. It is widely used in Frankfurters, Luncheon Meat, and Bakso. However, because the cell structure is broken, it oxidizes fast. You must use it or freeze it within 4 hours of separation.
Q: What is the maintenance cost?A: On the separator, your main cost is the filter screen and the auger tip. Expect to replace the auger tip every 3-4 months if you run double shifts. This is normal wear and tear—anyone telling you otherwise has never run a factory.
